At the Athletic Club of Columbus, one of the most distinctive features—a graceful, curving staircase—was missing the ceiling detail it deserved. Rockwood was selected by the commercial builder to help reimagine and replace the existing millwork, designing custom beams that now align seamlessly with the building’s architectural style.
During early collaboration, we realized adjustments that could help the new beams harmonize with the space’s historic character. Rockwood provided additional inspiration photos and design insights, leading to refinements to the original concept.
Precision played a central role. Our team began by digitally templating the curved ceiling with laser measurements to ensure a perfect fit. Shop drawings were created from these measurements, giving the architect the detail needed to produce highly accurate renderings. To match the existing crown moulding, Rockwood cast a custom mold and fabricated dedicated tooling—ensuring the new profiles would blend seamlessly with the old.
The millwork was crafted from Red Oak and Poplar, featuring both concave and convex profiles. In our shop, beams were precisely cut with the required radius edge on one end. They were supplied slightly long, allowing the opposite end to be trimmed on-site using our provided templates for a tailored finish.
Throughout the project, close collaboration with the lead carpenter, builder, property management and the design team was essential. Rockwood prioritized working closely with all stakeholders to ensure a final outcome that genuinely improved upon the existing space—respecting the original architecture while delivering aesthetic enhancements.
At Rockwood, we listen first, ask questions, and then create custom pieces that fit your needs. Ready to get started?